9 comments. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Cylinder Heads Now you can see there are lots of bolts used to secure the derby cover in the place. 0000013023 00000 n Buy Books and Manuals To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. Bottom bolt, 50 foot pounds Unlock more power! Shovelhead 14-21 is or seems to be a big difference . Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. thanks guys. it sure seems low to me, but just checkin with the pros here before i get all greasy. The other question I have issues over is what size of socket or wrench to use. Refer to applicable Service Manual. Transmission Sprocket locking screw He said the torque value listed in his service manual was different for his 2008 Road King. -EFI basics explained Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. 0000005197 00000 n Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News That did say maxium of 50 degree. 0000001552 00000 n EVO Exhaust Testing After that, you should test it out by riding your bike on the road. This demonstrates a serious lack of understanding basic tool use and assessment ability. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Next, put the spring, cover, and screws back just like they were. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. 0000032160 00000 n fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Rear Master Cylinder mounting nut When I get this question it is not one I will answer. . The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. It has several links you could look at. TC95 100HP Street Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. To cylinder heads Camshafts If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Place your catch pan under the primary and remove the drain plug. June 2, 2018 by Ride It Wrench It 4 Comments. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. 0000008092 00000 n 0000001472 00000 n While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. But I didn't car for that. $20 Bike Lift Install Sportster cams Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Estimate Top Speed Any help would be appreciated. Figure 1. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? The pictures below will help you understand why I don't give torque specifications when asked. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. 0000004274 00000 n Fill the primary with oil. 88 cu. Also, as recommended by a guy who builds racing engines. Required fields are marked *. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. 0000003095 00000 n Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. There is a thread going now about manuals. (95.25 mm)Stroke - 4.00 in. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. What I know off the top of my head: 1.) Tighten the transmission sprocket nut an additional 30 - 40. Whatever the need, you need to work with specific torques for each part. Oil Pump manifold screws I don't think there is a difference in clutch adjustment procedures. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) General Information 17-22 foot pounds The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Performance Parts, Don't let the Harley heat TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Hello all.. me again.. well im putting my clutch and compensator back together. It will help you know the torque values precisely. MANUFACTURING TOLERANCES. To frame Use Loctite 271 on threads. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Now, you need to bring your service manual and follow the instruction. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. May 16, 2006. I opted for a machine shim.. they didn't come out with the updated comensator until 07. monster ruin your riding. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. The first question I want to ask back is: "why are you working on your bike without a service manual?" 0000007875 00000 n Horsepower Gallery 32-40 inch pounds The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Motor Oil Land Speed Racing GalleryCV Carburetor You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. So, you are better to go through the user manual for each motorcycle and find the correct torque values. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. And depending on how much you rub off, it will let the clutch open up. Battery. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . You can use the following SAE Torque Chart as a guide. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! TC95 128HP Stage 3 lordharold Active Member. 7/16" - 54 ft. lbs. Install lockplate (6) over nut (5) such that The 2010 Service Manual has two different values for the banjo bolts. With this drive-train, the Harley-Davidson Freewheeler . 2. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. 28-35 foot pounds Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. pounds, rocker cover 135-155 inch pounds. 15-30 inch pounds Use a Torx driver and bit to remove the four Torx bolts on the derby cover. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Front Brake Caliper mounting screws JavaScript is disabled. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Apr 27, 2016. It helps to use a funnel designed for a primary case. Step 2 Upper Stud acorn nut BaggerDave. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. or 95-108Nm. So, you can install and maintain the hardware of your motorbike perfectly. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. 23-27 foot pounds See Figure 1. Follow the below-mentioned instructions thoroughly-. Stutter Box Harley-Davidson Breakout 114 Specs. Now your clutch lever is adjusted and ready. 5/16" - 19 ft. lbs. 100 in lbs for the derby cover. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. The torque has been increased from . We and our partners use cookies to Store and/or access information on a device. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Refer to Table 18. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. MPH at RPM Rocker arm, rocker cover, derby cover, ect. The compensator sprocket 150-165 foot pounds. I put a little red locktite on. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. 883 to 1200 Upgrade 45-55 foot pounds Brake Line Banjo Fittings Not everyone has a mechanical aptitude. M. 0000035146 00000 n Set the cable aside for later re-installation. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K 15-17 foot pounds You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Fork Stem nut 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Drain as much of the primary oil as possible before starting. Harley-Davidson Deluxe Specs. <> You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 70-80 foot pounds, Front Axle nut Locate the chain tensioner assembly and loosen the top center nut a . 0000024100 00000 n Pivot Shaft 115 in lbs for the primary screws. See Figure 58. 0000008030 00000 n The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. XL lb.) After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. 25-40 foot pounds. Installation, Maintenance and Tuning Index will help you Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Now you should slacken the larger lock nut by unfastening it with your fingers. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. '21 LowRider S, Kinda stock. [PDF] INSTRUCTIONS - Harley-Davidson By nucseal in forum Harley Trike Conversions Replies: 3 Last . Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. These specs come from the engineers who designed and built the bikes. Exhaust Systems Now you have to follow the instructions given in your service manual to maintain correct tightness. Nightrider COPYRIGHT Refer to the torque values from your service manual as necessary. Tappet Screen Plug
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